Manufacturing Process Of Steel Washers

According to ancient manuscripts ballista washers were cast from bronze.

Manufacturing process of steel washers. The primary method used to manufacture metallic washers is stamping and in addition processing may include many types of heat treating and surface coating. Steel is a versatile affordable and abundant material making it the perfect substance to use in countless manufacturing capacities. If required some bolts may also have washers attached at this stage of the process. Stamping operations are suitable for both short or long production runs and be conducted with other metal forming operations and may consist of one or more of a series of more specific.

Addition of 0 2 carbon and some amount of brass in pure iron to make mild steel alloy as raw material. First make a template around which you ll forge the washer core. How bolts or screws or studs are made. The manufacturing process of mild steel washer is very simple to understand.

Overall manufacturing process of bolts screws studs and other external threaded fasteners are basically same. Metal stamping also referred to as pressing is a low cost high speed manufacturing process that can produce a high volume of identical metal components. Rolling of mild steel alloy in to sheet of desire thickness as per required washer thickness. Methods for manufacturing steel have evolved significantly since industrial production began in the late 19th century.

Forging washers method 1 edit forging the washer core edit. Processes are therefore planned down to the smallest detail to ensure that nothing can go wrong. The modern steel production process. The eaf method is the most common steel production method today.

Modern methods however are still based on the same premise as the original bessemer process which uses oxygen to lower the carbon content in iron. Heat treatment is a standard process for all bolts which involves exposing the bolt to extreme temperatures in order to harden the steel. Steel construction washers wheel nuts combi bolt washers. The standard metallic washers made with steel copper or aluminum as well as rubber washers for fittings has a much extended use.

Automation is key for a quick and reliable process which gives cost effectiveness and profitability. Today s modern eaf steelmaking furnaces produce 150 tons of steel per melt which takes approximately 90 minutes. Threading is usually applied before heat treatment either by rolling or cutting when the steel is softer. However some washers found from archaeological excavations were forged from steel.

Next take a long flat piece of steel that has the appropriate thickness and height for the. The fabrication process comprises several different procedures each specific to a particular type of raw material sheet metal plastic or. One thing all manufacturing and processing equipment shares is the need to be in.